Infiltration powder metallurgy (IPs) are typically copper-based materials mixed or alloyed with other metals. Full body parts can be easily plated, welded or under-welded and can improve machinability.First, let me show you that the powder metallurgy process is a series of graphic steps :
- Mixing of powder and additives,
- Molding and sintering
- Post-processing
Microporous Permeation Technology Overview
The core of microporous penetration technology is to utilize the pore characteristics of powder metal products to store lubricants or other additives to optimize material performance. However, for some applications, pores may reduce the load-bearing capacity of the article, rendering it unsatisfactory for engineering needs. To solve this problem, engineers developed a method that uses low-melting point alloy infiltration technology to fill the pores, improving product density and performance.
Principle of Low Melting Point Alloy Penetration
The key to infiltration technology is the selection of low melting point alloys:
- Heat Treatment : Powdered metal retains its sintered shape and structure, while low melting point alloys melt and flow after heating.
- Capillary Action Penetration : The molten metal fills the pores of the powder metal through capillary action, significantly increasing the product density.
- Temperature and Time Control : The entire process requires strict management of heating temperature, metal fluidization time and holding time to ensure the success of the infiltration process.
Penetrating Alloy Selection
In the infiltration application of iron-based alloys, copper is commonly used as a low melting point infiltration alloy:
-
Copper Penetration Effect :
- Increase the hardness and density of iron-based sintered parts;
- Improve corrosion resistance;
- Improve welding performance.
- The Results Showed that the infiltrated iron-based parts turned brown due to densification, and the mechanical and chemical properties were significantly enhanced.
In addition to copper, ceramic slurries or other special materials can also be used to modify the porous metal matrix to meet different application needs.
The Core Advantages of Penetration Technology
The infiltration process is an efficient secondary performance enhancement method that can significantly improve the comprehensive performance of powder metallurgy products, including but not limited to the following aspects:
- Increase Dnsity and Hardness : Make the material structure tighter by filling the pore system.
- Enhanced Corrosion Resistance : Low melting point metals can effectively prevent the intrusion of corrosive media.
- Improved Processability : Materials with sealed pores are easier to process and form.
- Expanded Application Scope : making the original porous metal materials suitable for more demanding mechanical or chemical environments.
Feature
Powder:
Typically > 93% copper content
Particle size - 100 mesh (<150 µm)
Typical apparent density 3.0 g/cm³
Pre-lubricated, ready-to-press powder with excellent green strength
Tailored for different grades to provide high efficiency, low adhesion and residue, and minimal erosion
Paste:
PM briquettes require no tools,
no pressing and handling of fragile PM briquettes,
easy automation,
reduced dust,
precise weight control,
improved control of part density
Summarize
The birth of micropore penetration technology provides broader possibilities for the application of powder metal materials. Through reasonable selection of permeable materials and precise control of process parameters, this technology can overcome the adverse effects of pores on material properties, significantly improve product quality and service life, and open up a new path for industrial manufacturing.
As a company specializing in the manufacturing of precision structural parts, XY-Global has always been committed to combining advanced processes with innovative technologies to provide customers with high-quality, reliable products and solutions. We have rich experience in the application of microporous penetration technology and can customize high-performance components according to customer needs, helping industries in many fields achieve more efficient production goals.
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